PC Wire Production Line
High-speed straight-line drawing systems engineered for high-carbon steel. Featuring integrated pickling, phosphating, and advanced coating technologies.
Workflow
Production Process
Pay-off & Descaling
Heavy-duty pay-off with mechanical descaling or pickling/phosphating integration.
Wire Drawing
Straight-line drawing machines optimized for high-carbon steel reduction.
Stabilizing
Induction heating or lead-bath tempering for stress relieving and elongation.
Cooling & Tension
Water cooling troughs with PLC-synchronized tension control.
Take-up & Spooling
Precision layer winding and automatic spool changeover systems.
Key Components
PC Wire Line Configuration
Pay-off System
Active pay-off with pneumatic braking and automatic tension control for smooth wire feeding.
Wire Feeding Unit
Precision feeding mechanism with guide rollers for consistent wire path alignment.
Straightening Machine
Multi-roller straightening system for eliminating wire curvature and stress relief.
Advanced Straightening Unit
High-precision straightening with adjustable roller pressure for optimal wire geometry.
Take-up Machine
Heavy-duty spooler with variable speed control for 1-3 ton coil handling capacity.
Tension Control Wheel
Dancer arm feedback system maintaining constant wire tension throughout the process.
Specifications
Technical
Parameters
Our PC Wire lines are customizable to meet specific ASTM, BS, and EN standards. The parameters below represent our standard high-speed configuration.
- • ASTM A421 (Uncoated Stress-Relieved Steel Wire)
- • BS 5896 (High Tensile Steel Wire)
- • GB/T 5223 (PC Steel Wire)
| Parameter | Value / Range |
|---|---|
| Inlet Wire Diameter | 6.5mm - 14.0mm (High Carbon Steel) |
| Outlet Wire Diameter | 3.0mm - 9.0mm |
| Drawing Speed | Max 12 m/s (Adjustable) |
| Capstan Diameter | 600mm / 800mm / 900mm |
| Stabilizing Method | Induction Heating (IGBT) or Gas Fired Furnace |
| Temperature Control | 350°C - 450°C (±2°C Precision) |
| Relaxation Properties | Low Relaxation (Grade 2) / Normal Relaxation |
| Take-up Coil Weight | 1000kg - 3500kg |
Global Presence
Trusted by Industry Leaders
Integrated PC Production Complex
Full-scale manufacturing facility featuring multiple PC wire and strand production lines with centralized control systems and quality testing stations.
High-Speed PC Wire Production Line
State-of-the-art straight-line drawing equipment with integrated stabilizing and coating systems for consistent high-quality PC wire output.
Start Your Project With JINXIN
Whether you need a single machine or a complete factory layout, our engineers are ready to provide a detailed proposal and ROI analysis.