High-Strength PC Bar Solutions

Prestressed Concrete
Bar Production Line

Complete turnkey solution for manufacturing high-strength PC Bars (7.1mm - 12.6mm). Featuring advanced induction heating, precision quenching, and automated shearing systems compliant with JIS/KS/GB standards.

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Production Process

Fully automated induction heat treatment workflow.

01

Pay-off & Descaling

Raw material handling with mechanical descaling and straight-line drawing preparation.

02

Induction Heating

IGBT Induction heating system ensuring uniform temperature control for austenitizing.

03

Quenching & Tempering

Water spray quenching followed by induction tempering to achieve desired mechanical properties.

04

Shearing & Take-up

High-precision flying shear for cut-to-length bars or spooling take-up systems.

Technical Parameters

Product Diameter 7.1mm, 9.0mm, 10.7mm, 12.6mm
Line Speed Max. 120 m/min (Adjustable)
Heating Power 600kW - 1200kW IGBT Induction
Tensile Strength 1420 MPa - 1570 MPa
Relaxation Value ≤ 1.5% (at 1000h)
Control System Siemens / Mitsubishi PLC + HMI

Customization Available

We can customize the line layout (U-shape or Straight) and heating power based on your workshop dimensions and capacity requirements.

PC Bar Layout
3D Layout Simulation

Core Components

Precision-engineered parts designed for longevity and low maintenance.

Induction Heating Coil

Induction Heating Coil

High efficiency copper coils with ceramic insulation.

Quenching Tank

Quenching Tank

Stainless steel tank with turbulent flow control.

Flying Shear

Flying Shear

Hydraulic precision cutting synchronized with line speed.

Tension Control Unit

Tension Control Unit

Pneumatic dancers for constant tension stability.

Wire Drawing Unit

Wire Drawing Unit

Heavy duty block for pre-treatment drawing.

Control Panel

Control Panel

Centralized HMI with real-time temperature monitoring.

Factory Installations

20,000 Ton/Year Line in Vietnam

Full turnkey installation including water treatment and QC lab setup.

High-Speed Line in Indonesia

Upgraded legacy line to 120m/min production speed with new IGBT heating.

Global Standards

  • ISO
    ISO 9001:2015
    Quality Management
  • CE
    CE Certified
    European Conformity
20+ Years

Of manufacturing excellence in PC Steel machinery.

Huai'an Jinxin Transmission

Start Your Project

Get a customized layout proposal and ROI analysis for your PC Bar production line.

Email Us: info@jxgeargroup.com
+86-13488660840

No.62 Fushikang Rd, Huaian City, Jiangsu, China